High-Speed Glazed Tile Roll Forming Machine for Brazil
High-Speed Glazed Tile Roll Forming Machine for Brazil
High-Speed Glazed Tile Roll Forming Machine for Brazil ZTRFM supplied a glazed tile roll forming machine to a customer in Brazil for producing colored steel roofing panels. The machine combines a portal frame structure, gearbox drive, PLC control, and a practical manual cutting system. Designed for roofing production, this machine supports steel sheets with a…
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High-Speed Glazed Tile Roll Forming Machine for Brazil
ZTRFM supplied a glazed tile roll forming machine to a customer in Brazil for producing colored steel roofing panels. The machine combines a portal frame structure, gearbox drive, PLC control, and a practical manual cutting system.
Designed for roofing production, this machine supports steel sheets with a feeding width of 1200 mm and a material thickness of 0.4–0.7 mm. Its reference forming speed is 6–8 m/min, depending on material and operating conditions.
1. Overview of the Glazed Tile Roll Forming Machine
The ZTRFM roof panel making machine is designed to form flat colored steel sheets into glazed tile profiles. These panels combine the appearance of traditional roof tiles with the practical format of formed metal sheets.
The machine uses a gearbox drive system and a robust portal frame structure. Its manual cutting section and independent electrical cabinet are designed to support straightforward operation, inspection, and maintenance.
Key machine specifications include:
- Brand: ZTRFM
- Feeding width: 1200 mm
- Material thickness: 0.4–0.7 mm
- Forming speed: 6–8 m/min
- Main frame: 400H steel
- Control system: Siemens or Delta PLC, according to the confirmed configuration
These specifications help buyers evaluate whether the machine meets their roofing panel production requirements.
2. Applications of Colored Steel Glazed Roofing
Colored steel glazed tile panels can be used in residential buildings, commercial properties, workshops, and other roofing projects. The finished profile provides a tiled appearance while allowing manufacturers to produce panels from coated steel coils.
Material selection matters for roofing performance. Coating, color, reflectivity, roof slope, and local building requirements can all influence the suitability of a roofing system.
For Brazilian customers, the appropriate panel profile and material should be selected according to the intended building application and local requirements.
Why Choose Colored Steel Roofing Panels?
- A glazed tile appearance for a range of building styles.
- Production from pre-painted steel coils.
- Multiple possible colors and profile designs, depending on material and tooling.
- A roll forming process suitable for repeat production.
3. Production Process of the Glazed Tile Making Machine
The production process starts by loading the colored steel coil onto the decoiler. The sheet is guided into the machine and fed through the forming section, where a series of rollers gradually shapes the flat material into the required glazed tile profile.
During forming, correct alignment and suitable machine adjustments help maintain a consistent panel shape. The machine is designed for material thicknesses of 0.4–0.7 mm, with a reference forming speed of 6–8 m/min. Actual output can vary with material properties, profile design, and operating conditions.
When the panel reaches the required length, the operator uses the manual cutting system to cut the material. The finished panels can then be collected and inspected before packaging or installation. Operators should follow the machine's operating instructions and appropriate safety procedures during production and cutting.
4. Technical Specifications of the ZTRFM Machine
The table below summarizes the main technical parameters of this glazed tile roll forming machine.
| Item | Specification | Item | Specification |
|---|---|---|---|
| Machine Type | Glazed Tile Roll Forming Machine | Brand | ZTRFM |
| Feeding Width | 1200 mm | Material Thickness | 0.4–0.7 mm |
| Forming Speed | 6–8 m/min | Drive System | Gearbox Drive |
| Frame Structure | Portal Frame | Main Frame | 400H Steel |
| Cutting System | Thickened Manual Cutter | Control System | Siemens / Delta PLC |
| Roller Material | Chrome-Plated 45# Steel | Cutting Blade | Cr12MoV |
| Machine Weight | Approx. 8,000 kg | Place of Origin | Hebei, China |
Before placing an order, buyers should confirm the required voltage, power frequency, tile profile, and final machine configuration. The available voltage options listed for this project are 380 V, 440 V, and 220 V; the applicable configuration must be confirmed for the destination site.
5. Key Features of the Glazed Tile Roll Forming Machine
Gearbox Drive and Portal Frame Structure
The gearbox drive system transfers power to the forming section and supports stable operation during production. Its configuration is intended for continuous roll forming under the machine's specified operating conditions.
The portal frame structure, built with 400H steel, provides a solid foundation for the forming components. Together, the drive system and frame help support machine rigidity and consistent roller alignment.
Thickened Hydraulic Cutting System
The cutting section uses a thickened cutter, rather than a servo tracking cutter. Its straightforward design provides a practical way to cut formed panels to the required length.
The cutting area includes three useful features:
- Thickened lcutter: Provides the machine's auto cutting function.
- Stainless steel guide rollers: Installed on both sides of the material entry area to help guide the sheet.
- Stainless steel support plate: Positioned underneath the cutting area to support the material during cutting.
These features support material guidance and handling around the cutting section. Operators should follow the supplied instructions and keep hands clear of sharp components.
Independent Electrical Cabinet and PLC Control
Each machine is equipped with an independent electrical control cabinet. The wiring is arranged clearly to make connection checks, routine inspection, and troubleshooting more convenient.
A wiring diagram is provided to help technicians identify electrical connections. Aviation-style plug connectors also make connecting and disconnecting compatible wiring more convenient during installation and maintenance.
The control system can be configured with a Siemens or Delta PLC, subject to the confirmed order. Buyers should verify the selected PLC brand, electrical components, voltage, and wiring configuration before shipment.
6. Frequently Asked Questions About the Glazed Tile Making Machine
What material thickness can the machine process?
The specified material thickness is 0.4–0.7 mm. Actual compatibility depends on the steel grade, coating, material properties, and required panel profile.
What is the machine's forming speed?
The reference forming speed is 6–8 m/min. Production output may vary according to material thickness, profile complexity, setup, and operating conditions.
Does the machine use a servo tracking cutter?
No. This machine uses a thickened manual cutting system, with stainless steel guide rollers on both sides of the material entry and a stainless steel support plate underneath the cutting area.
Does the machine include an electrical cabinet?
Yes. Each machine has an independent electrical cabinet with clearly arranged wiring. A wiring diagram is provided, and aviation-style plug connectors support convenient electrical connections.
What after-sales and inspection support is available?
Overseas engineer support can be arranged according to the agreed service terms. Video outgoing inspection and a machinery test report are listed as available for this equipment. Any CE or ISO 9001 certification documents should be verified for the specific machine and supplier before purchase.
7. Conclusion: ZTRFM Glazed Tile Roll Forming Machine for Brazil
The ZTRFM glazed tile roll forming machine is designed for colored steel roofing panel production. Its key features include a gearbox drive, portal frame structure, thickened manual cutter, stainless steel material guides, and an independent electrical cabinet.
With a feeding width of 1200 mm, a material thickness range of 0.4–0.7 mm, and a reference forming speed of 6–8 m/min, it provides a starting point for buyers planning a roofing panel production line.
Contact ZTRFM to discuss the required tile profile, material specifications, electrical configuration, and installation requirements for your project.