Technical Proposal for Automatic production line of Scaffold Plank Roll Forming Machine Complete Sca
Technical Proposal for Automatic production line of Scaffold Plank Roll Forming Machine Complete Sca
A scaffold catwalk panel roll forming machine is a specialized equipment designed to produce high-quality scaffolding panels with precision and speed. It’s an automated system that utilizes a series of rollers and dies to shape various types of metal shee
Detailed Content
Main technical parameters of Scaffold Plank Roll Forming Machine
1.1 Technical parameters of machine
1.1.1 Area of production line: length 40m x width 4m x height 5m
1.1.2 Feeding direction: from left side to right side
1.1.3 Power: 380V, 50Hz, 3 phase
1.1.4 Pneumatic station: pressure 0.6MPa.,0.5M3/min.
1.1.5 Hydraulic oil: 46# Hydraulic oil
1.1.6 Gear oil: 18# gear oil
1.1.7 Color: blue
1.2 Main technical parameters
1.2.1 Width of material sheet:≤600 mm
1.2.2 Thickness of material sheet: 0.8-2.0mm
1.2.4 Length of finished product: 1000—4000 mm
1.2.5 Total power: about 69KW;380V50HZ
2.Forming product range of Scaffold Plank Roll Forming Machine
2.1 scaffold plank Maximum thickness
2.2：Final Products
3.1 Equipment part list of automatic scaffold plank roll forming machine
| No. | Name | Type of equipment |
Amount | Power of motor (KW) |
Remark |
| １ | Passived Decoiler | 1 set | |
||
| 2 | Leveler | 1 set | 5.5 | ||
| 3 | Servo feeding Machine |
1 set | 3 | ||
| 4 | Punching Press | （JF21-125） |
1set | 15 | |
| 5 | Punching die | 2 sets | |||
| 6 | Roll forming machine |
1 set | 30 | ||
| 7 | Hydraulic Cutting | 1 set | 5.5 | ||
| 8 | Collection table | 1 set | |||
| 9 | Electric control system | pressure 0.-0.7MPa.,flow 0.5M3/min. |
1 set |
4.General structure of equipment
4.1 Manufacturing technique:
4.1.1 2 Scheme drawing of production line:
4.1.2 Equipment consists:
Passived-Decoiler --- Leveler --- servo Feeding machine --- Punching machine --- Forming machine --- Hydraulic cutting --- Collection table
| Component | Specifications |
| 4.2.1 Passive Decoiler | Type: Inner expanding- Capacity: 3 Tons- Inner Dia: Ø508 mm- Outer Dia: ≤1300 mm |
| 4.2.2 Leveler Machine | Motor: 5.5 kW- Type: Frequency conversion motor |
| 4.2.3 NCF600 Servo Feeder | Function: Servo-driven material feeding- Servo Motor: 3 kW (Yaskawa, Japan)- Guide Rollers: 2 (#45 steel)- Touchscreen control with 10-group programmable length |
| 4.2.4 Punching Press | Model: JF21-125 (Yangli Group)- Max Pressure: 125 tons- Die Material: Cr12Mov (HRC58–62º)- Die Quantity: 2 sets (Walk board) |
| 4.2.6 Roll Forming Machine | Frame: Cast iron- Forming Stations: 18- Bearing: 40Cr (Quenched)- Roller: GCr15 (HRC58–62º)- Motor: 30 kW (with ZQ500 reducer)- Drive: Gearbox for each stand |
| 4.2.7 Hydraulic Flying Cutting | Cutting Type: Hydraulic with waste removal and bending- Control: Length set via touchscreen- Oil Pump: 5.5 kW- Blade: 1 piece |
| 4.2.8 Collection Table | Type: Roller type- Drive: Non-powered |
| 4.2.9 Electric Control System | PLC: Touchscreen operation- Modes: Manual / Auto- Features: Emergency stop, program monitoring, manual panel for local operation |
