Zhongtuo Roll Forming Machinery Co., ltd

Full-automatic Multi Profile Stud and Track Size Changing Roll Forming Machine

Full-automatic Multi Profile Stud and Track Size Changing Roll Forming Machine

Full-automatic Multi Profile Stud and Track Size Changing Roll Forming Machine
This fully automated production line is engineered to fabricate cold-formed steel studs and matching tracks with exceptional accuracy and flexibility. Designed for gauges ran


This fully automated production line is engineered to fabricate cold-formed steel studs and matching tracks with exceptional accuracy and flexibility. Designed for gauges ranging from 18 to 33 mil (25–20 ga) and stud widths of 1 ⅝″ up to 6″, it can also produce track legs of 1 ¼″, 2″, or 3″. Custom profiles are accommodated on demand, making the system ideal for modern drywall partitions and ceiling grid applications in North America.

ZTRFM Stud and Track Roll Forming Machine

The machine be customized to produce the following stud and track sizes in millimeters (Mexican market standard)
Stud (CW): 41 mm, 63.5 mm, 92 mm, 152.4 mm
Track (UW): 41 mm, 63.5 mm, 92 mm, 152.4 mm
The molds are easy to interchange and just take 30 mins to change typically.
The machine include:
Automatic decoiler
Hydraulic cutting system
PLC control with post-cut 

Key Advantages of Stud and Track Auto Size Changing Roll Forming Machine

  1. Multi-Profile Capability: Unique split-roller stations let you form different bottom-width profiles on a single machine—no tooling changes required.
  2. Precision Edge Control: Side-trim rollers deliver clean, dimensionally consistent edges on every length.
  3. Integrated Punching & Shearing: Servo-driven hydraulic shear combines with on-line hole punching to achieve burr-free cuts and exact hole patterns.
  4. Automated Operation: PLC-based control coordinates every step—from coil feeding through to finished stacking—minimizing manual intervention.
  5. High-Speed Output: Variable operating speeds from 25 m/min up to 50 m/min (depending on punching requirements) match both small batches and high-volume runs.

Technical Data 

Parameter Details
Frame 30 mm welded memorial-arch steel construction
Rollers GCr12MoV alloy, split station configuration
Shafts 45# tempered steel, Ø 70 mm diameter
Roll-Forming Stations 15 main rollers plus 4 adjustable rib rollers
Drive Power 7.5 kW main motor plus an extra 11 kW auxiliary
Material Thickness 0.5–1.5 mm galvanized steel
Max Forming Speed Up to 50 m/min (without punching)

Typical Uses

Ideal for producing studs and tracks in suspended ceilings, metal stud partitions, and interior framing systems, this machine integrates forming, trimming, punching, and shearing into a seamless process—reducing scrap and labor while boosting throughput.



 

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