Full-automatic Multi Profile Stud and Track Size Changing Roll Forming Machine


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Full-automatic Multi Profile Stud and Track Size Changing Roll Forming Machine

Full-automatic Multi Profile Stud and Track Size Changing Roll Forming Machine This fully automated production line is engineered to fabricate cold-formed steel studs and matching tracks with exceptional accuracy and flexibility. Designed for gauges ran

Detailed Content

This fully automated production line is engineered to fabricate cold-formed steel studs and matching tracks with exceptional accuracy and flexibility. Designed for gauges ranging from 18 to 33 mil (25–20 ga) and stud widths of 1 ⅝″ up to 6″, it can also produce track legs of 1 ¼″, 2″, or 3″. Custom profiles are accommodated on demand, making the system ideal for modern drywall partitions and ceiling grid applications in North America.
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ZTRFM Stud and Track Roll Forming Machine

The machine be customized to produce the following stud and track sizes in millimeters (Mexican market standard)
Stud (CW): 41 mm, 63.5 mm, 92 mm, 152.4 mm
Track (UW): 41 mm, 63.5 mm, 92 mm, 152.4 mm
The molds are easy to interchange and just take 30 mins to change typically.
The machine include:
Automatic decoiler
Hydraulic cutting system
PLC control with post-cut 
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Key Advantages of Stud and Track Auto Size Changing Roll Forming Machine

  1. Multi-Profile Capability: Unique split-roller stations let you form different bottom-width profiles on a single machine—no tooling changes required.
  2. Precision Edge Control: Side-trim rollers deliver clean, dimensionally consistent edges on every length.
  3. Integrated Punching & Shearing: Servo-driven hydraulic shear combines with on-line hole punching to achieve burr-free cuts and exact hole patterns.
  4. Automated Operation: PLC-based control coordinates every step—from coil feeding through to finished stacking—minimizing manual intervention.
  5. High-Speed Output: Variable operating speeds from 25 m/min up to 50 m/min (depending on punching requirements) match both small batches and high-volume runs.

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Technical Data 

Parameter Details
Frame 30 mm welded memorial-arch steel construction
Rollers GCr12MoV alloy, split station configuration
Shafts 45# tempered steel, Ø 70 mm diameter
Roll-Forming Stations 15 main rollers plus 4 adjustable rib rollers
Drive Power 7.5 kW main motor plus an extra 11 kW auxiliary
Material Thickness 0.5–1.5 mm galvanized steel
Max Forming Speed Up to 50 m/min (without punching)

Typical Uses

Ideal for producing studs and tracks in suspended ceilings, metal stud partitions, and interior framing systems, this machine integrates forming, trimming, punching, and shearing into a seamless process—reducing scrap and labor while boosting throughput.
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Lydia