Zhongtuo Furring Channel & Hat Channel Roll Forming Machine
Zhongtuo Furring Channel & Hat Channel Roll Forming Machine
Furring channels, also known as metal hat channels, are cold-formed steel components widely used in North American wall and ceiling framing systems. Designed in compliance with AISI S1000 and CSA S136, these profiles provide a reliable and lightweight sol
Detailed Content
Furring Channel & Hat Channel Roll Forming Machine
Engineered for North American Steel Framing Standards (AISI 1000 / CSA S136)
Furring channels, also known as metal hat channels, are cold-formed steel components widely used in North American wall and ceiling framing systems. Designed in compliance with AISI S1000 and CSA S136, these profiles provide a reliable and lightweight solution for interior drywall support and light exterior cladding applications.
Their distinctive hat-shaped geometry delivers excellent stiffness while maintaining minimal material usage, making them a preferred choice in residential, commercial, and light industrial construction.
Standard Furring Channel Sizes
Our roll forming solutions are engineered to cover the most common North American furring channel dimensions:
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7/8″ Furring Channel – primarily used for ceiling suspension and wall furring
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1-1/2″ Furring Channel – suitable for higher load and spacing requirements
These profiles are produced within a single tooling family per size, ensuring dimensional consistency across multiple material thicknesses.
Material Thickness & Gauge Reference
To meet varying structural and application needs, furring channels are commonly manufactured in the following gauges:
| Gauge | Nominal Thickness | Approx. Equivalent |
|---|---|---|
| 25 Gauge | 0.45 – 0.48 mm | ≈ 18 mil |
| 20 Gauge | 0.84 – 0.91 mm | ≈ 33 mil |
| 18 Gauge | ≈ 1.09 mm | ≈ 43 mil |
Gauge changes are achieved by coil thickness variation rather than full tooling replacement, allowing flexible production with reduced setup time.
Profile Geometry Characteristics
Typical furring channel geometry includes:
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Flat top flange for direct drywall attachment
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Angled web sections for improved rigidity
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Narrow return flanges for secure fastening
The inside bend radius is approximately 1.5 × material thickness, optimized for roll forming accuracy and material integrity.
Optional Embossed Reinforcement Design
To enhance structural performance, custom embossed patterns can be applied to both the web and flange areas.
These embossments:
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Increase section stiffness
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Improve load resistance
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Reduce oil canning and vibration
The final embossing pattern is confirmed during the detailed engineering stage based on project requirements.
Hat Channel Roll Forming Machine – Equipment Introduction
A hat channel roll forming machine is a fully automated steel framing solution designed for continuous production of furring and hat-shaped profiles from:
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Galvanized steel
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Pre-painted steel
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Aluminum coils
This equipment is widely used by manufacturers serving drywall, ceiling, partition, and modular construction markets.
Common Hat Channel Production Range
| Parameter | Typical Range | Application Notes |
|---|---|---|
| Width | 25 – 76 mm (1″–3″) | Wider sections for heavy-duty use |
| Height | 25 – 63 mm (1″–2.5″) | Increased height improves strength |
| Thickness | 0.5 – 2.5 mm | Customizable per load requirement |
Roll Forming Process Explained
1. Coil Feeding & Leveling
Steel coils are loaded onto the decoiler and straightened before entering the forming line, ensuring smooth and stable feeding.
2. Progressive Roll Forming
A sequence of precision-machined roller stations gradually shapes the flat strip into the final hat channel profile, maintaining tight tolerances and surface quality.
3. Automatic Cutting
Profiles are cut to preset lengths using a hydraulic or servo-driven cutting system, synchronized through a PLC controller for high accuracy.
4. Collection & Stacking
Finished channels are automatically stacked, simplifying handling, packaging, and transportation.
Key Advantages of Our Hat Channel Forming Machine
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High Dimensional Accuracy – consistent profile geometry across long production runs
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Fast Size Adjustment – minimal downtime without complex tooling changes
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Heavy-Duty Rollers – manufactured from high-grade 45# steel with hard chrome coating
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Stable Automation – PLC control, inverter speed regulation, and automatic length control
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Wide Application Scope – drywall systems, ceilings, partitions, and industrial framing
Typical Applications
Metal hat and furring channels produced by this machine are commonly used in:
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Wall and ceiling drywall framing
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Suspended ceiling systems
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Soundproofing and insulation structures
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Concealed routing of electrical and plumbing services
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Light industrial and modular steel construction
Why Choose Our Roll Forming Machine
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Custom machine design based on your profile drawings
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Manufacturing in compliance with CE and ISO standards
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Mitsubishi PLC with intuitive touchscreen operation
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Cr12 cutting blades for long service life
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Professional after-sales support and remote technical assistance
The hat channel roll forming machine is a critical investment for manufacturers targeting the North American steel framing market.
By combining automated control, precise forming technology, and flexible configuration, it ensures efficient production of high-quality furring channels that meet modern construction standards.
